The 75 kpis every manager needs to know published on. The cement dedicated to making a difference sustainability. Each of the life cycle phases is further broken down into individ. Overview of cement production cement is an important construction ingredient around the world, and as a result, cement production is a significant source of global carbon dioxide co2 emissions, making up approximately 2. The analytical hierarchy process ahp methodology is. Gcca sustainability guidelines for the monitoring and reporting of.
The diagrams illustrate the phases and apparatus to make cement and how cement is utilised in the production of concrete for construction. Kpi fy 201011 fy 201112 a climate protection excludes captive power without star cement co. Do you know all the kpis for a manufacturing operations manager. The cost of cement plants is usually above 150m per million tonnes of annual capacity, with correspondingly high costs for modifications. The cement dedicated to making a differencesustainability initiative howard klee ficem coprocessing forum coral gables, florida. Carbon costs will be a major production cost in the future. However, a process of mentorship is one of the best motivators available. We discuss the construction kpis and critical metrics your company should be measuring to affect profits and productivity. Buy production kpi benchmarking dataasaservice products from opsdog.
Csi key performance indicators data and coverage for fy 201617 issue key performance data coverage indicator kpi % of clinker production climate protection total co emissions gross million tons 11. The production of cement is a highly energy intensive process. For archived information about the csi, please visit here. Capable of measuring the cement bond in any wellbore fluid environment, the integrity explorer service eliminates the need to unnecessarily add wellbore fluids for evaluation. A read is counted each time someone views a publication summary such as the title, abstract, and list of authors, clicks on a figure, or views or downloads the fulltext. Cement plants performance levels to maintain smooth system operation. Key performance indicators need to be simple and focused 75% people trained to practitioner level. Integrity explorer cement evaluation service baker hughes. Cement plant key performance indicators free download as pdf file. Monitoring frequency and service modules are customizable so plants can match them to their own site requirements.
This paper proposes a set of key performance indicators kpis for evaluating the sustainable manufacturing believed to be appropriate to the cement industry based on the triple bottom line of sustainability. The bhge sbt seal advanced cement bond analysis service provides integrated assessment of cement seal quality for data acquired with the segmented bond tool sbt service. Key performance indicators for sustainable manufacturing. Kpis and have semantic dependencies are excluded from the selection of kpi candidates. Specific heat consumption of clinker production mjtonne clinker 3540 alternative fuel rate incl. Thus, it is essential to evaluate the sustainable manufacturing in this industry. Cementitious sustainability responsible sourcing data 2015 kpi. In the cement production line, producing 1 ton of cement need grind at least 3 tons of materials including raw materials, fuel, clinker, mixed materials,gypsum. Llc i co 2 emissions gross tonnes 25,740,501 27,469,355 26,187,142 28,3,152 ii co 2.
Production and downtime management in cement manufacturing. Cement plant performance optimization benchmarking. Cement plant key performance indicators cement fuels scribd. Specific heat consumption of clinker production mjtonne clinker. Our commitment to quality performance is demonstrated by our rigorous adherence to the lafarge quality technical standard and iso 9000 series certification. Egypt has increased cement production from 4 million tons in 1975 to 46 million tons in 2009, and now accounts for around 1. The kpi database helps you to find the right key performance indicators categorized by business framework, by industry and by process. Models of future iea, csi, mckinsey, ccap, others all identify the same 4 levers for co2 control alternative fuels replacement of clinker. A hydraulic cement made by finely powderising the clinker produced by calcining to incipient fusion a mixture of argillaceous and calcareous materials. These kpis are further categorized into seven major groups. Grinding operation consumes about 60% of total power in cement plants, raw material grinding more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%.
Key performance indicators for production monitoring. The following data has been collated against the sustainable construction forum scf key performance indicators kpis and targets, and is compliant with the requirements of the building research establishment bre environmental and sustainability standard bes 6001, issue 3. Informs webinar shows the relevance of key performance indicators in cement logistics and supply chain management register now. The rbt allows the detection of poor cement conditions before perforating enabling proactive, measures to be taken. Cement plant laboratories check each step in the manufacture of portland cement by frequent chemical and physical tests. The cement industry is considered of strategic industries. List of key performance indicators kpi cement co2 protocol. Physical asset management the purpose of most equipment in manufacturing is to support the production of product destined to downstream customers. Global cement production top countries 2019 statista. Each kpi within the template has been selected by manufacturing professionals, providing a best of breed set of kpis to optimise for your own use. These kpis are grouped by both department and industry. Pdf key performance indicators for sustainable manufacturing.
Here is the complete list of the most important manufacturing kpis and metrics, that we will discuss in this article in every. Cement production and downtime management pims, mes for cement processing plants analyze your production and performance kpis. The kpis are then used to develop an evaluation model of sustainable manufacturing. Diversified and complicated manufacturing sites make optimal scheduling of production lines difficult. Example kpis for the manufacturing industry, updated for 2020. Identify how downtime is affecting your production targets, and get decision support on what actions to take for improving the performance. For this study 23cement producing firms working out of these 18 are consolidated in the. Our recommendation engine offers suggestions for performance indicators and measures based on your business process and interests. Dust emissions contribute about 6% of the pm 10 in greater cairo reaching as much as 30% in. This paper proposes a set of key performance indicators kpis for evaluating the sustainable manufacturing believed to be appropriate to the cement industry. Weve assembled a list of key performance indicators kpis for the manufacturing industry. With enhanced processing and intuitive graphical presentations. Aug 15, 2014 capacity utilization capacity utilization of cement companies can be tracked to gauge their operating health.
Despite varying concepts, each practice uses key performance indicators kpis to assess, analyze and track manufacturing processes. Driving supply chain improvement in the concrete industry martin clarke chief executive, british precast. A manufacturing kpi or metric is a welldefined measurement to monitor, analyze and optimize production processes regarding their quantity, quality as well as different cost aspects. Lowcarbon roadmap for the egyptian cement industry 3 up until 2014, the egyptian cement industry principally used statesubsidised natural gas and heavy fuel oil to fire their kilns. Capex plans capex plans of large industrial groups leads to a surge in demand. Csi key performance indices cement operation only kpi fy 200809 fy 200910 a climate protection excludes captive power i co 2 emissions gross tonnes 23,546,758 25,950,920. There is a lack of quantitative kpis to measure performance at a strategic level. Production planning kpis assist in effective evaluation of all aspects of the product life cycle right from product design and development, product management, employee training, product quality control, facility management, to product packaging and dispatch.
Due to the gradual phasing out of the subsidies and the scarcity of these fuels domestically, using natural gas. This paper examines the role of key performance indicators kpis that is believed to influence the environmental sustainability of cement production of pakistan. The balance of domestic cement production is primarily masonry cement. Essential construction kpis to improve profits and. Csi additional key performance indicators 2016 lafargeholcim. Concrete is the most widely used material in existence and is only behind water as. You might think that participation incentives in any industry would primarily be based on financially rewarding employees. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Conclusions the cement industry is an intensive consumer of natural raw materials, fuels, energy, and high pollutant emitting industry.
This statistic shows the worldwide cement production, by major producing countries, from 2015 to 2019. Pdf impact of financial leverage on firms performance. Critical success factors for cement industry in india. The most common way to manufacture portland cement. The cost of a new cement plant is equivalent to around 30 years of turnover, which ranks the cement industry among the most capital intensive industries. We have kpis for both common departments as well as all 20 of the us governments major industry. Integrity explorer cement evaluation service baker.
A unique set of kpis aimed at the manufacturing and engineering industries. Jinsoo park haneul lee byungdu so yunbae kim department of management information systems department of industrial engineering yongin university sungkyunkwan university samgadong, cheoingu yuljeon, jangangu yonginsi, 449714, korea suwon, 440746, korea. The sustainable concrete plant guidelines are organized according to the five life cycle phases of concrete construction as established in the nrmca sustainability initiatives. Cement provides the chemical bonds that hold the other materials together to form a dense rocklike substance. You will be redirected to the full text document in the repository in a few seconds, if not click here. Ielts task 1 process cement and concrete production. Even if an organization does not employ formal continuous improvement initiatives, efficiency gains can still be realized by borrowing lessons learned through the visual. A diagram of the process, which encompasses production of both portland and masonry cement, is shown in figure 11. Key performance indicators for co2 and energy in cement.
This paper has developed a set of key performance indicators kpis for sustainable manufacturing evaluation in cement. Kpis for measuring performance of production systems for. The labs also analyze and test the finished product to ensure that it complies with all industry specifications. History for 40 years, flsmidth has been a pioneer in highlevel expert control.
Cement is seldom used on its own, but rather to bind sand and gravel together. This study is an attempt to set up a stochastic relationship between financial leverage and firms performance of cement industry operating in pakistan. As the worlds largest producer of variable frequency drives vital to modern cement production abb draws on its extensive cement industry knowledge to select the best drives to increase the through put, reliability and energy efficiency of your opera tions. Net emissions from raw materials, kiln fuels and nonkiln fuels, excluding co2 from onsite power generation, divided by own clinker production. The production of cement in india started in 1889 by company based in kolkata. Evaluates the widest range of cement weights in the industry. Key performance indicators kpis are a vital tool for measuring businesswide performance and are longestablished within sales, financial and operational departments. Kpi library key performance indicators kpi examples. Weve assembled a collection of key performance indicators kpis and metrics. Key performance indicators for sustainable manufacturing evaluation in cement industry. Its size, rigid isolator and powerful transmitter allow robust operations.
Key performance indicators kpis are accessed from a smart database datapro, including configurable events such as. The world consumption of cement is rising at an increasing rate creating significant levels of pollution and. Performance management starts with figuring out what to measure. Driving supply chain improvement in the concrete industry. Both of these materials are produced in portland cement manufacturing plants. The matrix classifies production systems for the production of multifamily residences along two dimensions. Key performance indicators identification and prioritization. Environmental sustainability decision requires a scientific approach of identifying and prioritization of kpis. In addition to the traditional 3 ft amplitude and 5 ft vdl, the rbt has a radially. The production of cement involves a 5 stage, linear process that begins with the mixing of raw materials and culminates in the packaging of new cement. Cement evaluation radial bond tool baker hughes, a ge. Section 2 summarizes california cement industry statistics section 3 provides an overview of the cement production process.
Key performance indicators means factors by reference to which the development, performance or position of the business of the. It is so simple with the industry compared to major industries, and depend on the availability of the necessary raw materials for it. Cement is on the radar of all policy makers around the world. Ecsprocessexpert is a development of ecsfuzzyexpert, which was the first expert system engineering platform in the cement industry. History for 40 years, flsmidth has been a pioneer in highlevel expert control systems for cement applications. Manufacturing process lafarge in south africa cement. Flsmidth is a world leader in building and maintaining cement plants, and that firsthand experience plays an important role when developing innovative automation solutions that enhance the production capabilities of customers plants. A cement is a binder, a substance used for construction that sets, hardens, and adheres to other materials to bind them together. Since cement is one of the largest consumed materials, it has to be produced in huge amount. The cement industry is likely to use the ccs infrastructure developed for the power sector. They give manufacturers valuable business insights to meet their organizational goals. Figure 1 control pyramid of business objectives figure 2 cascaded objectives to achieve the business purpose.
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